
在目前的數控車床中,螺紋切削一般有三種加工方法:G32直進式切削方法、G92直進式切削方法和G76xiejinshiqiexuefangfa,youyuqiexuefangfadebutong,bianchengfangfabutong,zaochengjiagongwuchayebutong。womenzaicaozuoshiyongshangyaozaixifenxi,zhengqujiagongchujingdugaodelingjian。
1、G32直zhi進jin式shi切qie削xue方fang法fa,由you於yu兩liang側ce刃ren同tong時shi工gong作zuo,切qie削xue力li較jiao大da,而er且qie排pai削xue困kun難nan,因yin此ci在zai切qie削xue時shi,兩liang切qie削xue刃ren容rong易yi磨mo損sun。在zai切qie削xue螺luo距ju較jiao大da的de螺luo紋wen時shi,由you於yu切qie削xue深shen度du較jiao大da,刀dao刃ren磨mo損sun較jiao快kuai,從cong而er造zao成cheng螺luo紋wen中zhong徑jing產chan生sheng誤wu差cha;但是其加工的牙形精度較高,因此一般多用於小螺距螺紋加工。由於其刀具移動切削均靠編程來完成,所以加工程序較長;由於刀刃容易磨損,因此加工中要做到勤測量。
2、G92直進式切削方法簡化了編程,較G32指令提高了效率。
3、G76xiejinshiqiexuefangfa,youyuweidancerenjiagong,jiagongdaorenrongyisunshanghemosun,shijiagongdeluowenmianbuzhi,daojianjiaofashengbianhua,erzaochengyaxingjingdujiaocha。danyouyuqiweidancerengongzuo,daojufuzaijiaoxiao,paixierongyi,bingqieqiexueshenduweidijianshi。yinci,cijiagongfangfayibanshiyongyudaluojuluowenjiagong。youyucijiagongfangfapaixierongyi,daorenjiagonggongkuangjiaohao,zailuowenjingduyaoqiubugaodeqingkuangxia,cijiagongfangfagengweifangbian。zaijiagongjiaogaojingduluowenshi,kecaiyongliangdaojiagongwancheng,jixianyongG76加工方法進行粗車,然後用G32加工方法精車。但要注意刀具起始點要準確,不然容易亂扣,造成零件報廢。
4、螺(luo)紋(wen)加(jia)工(gong)完(wan)成(cheng)後(hou)可(ke)以(yi)通(tong)過(guo)觀(guan)察(cha)螺(luo)紋(wen)牙(ya)型(xing)判(pan)斷(duan)螺(luo)紋(wen)質(zhi)量(liang)及(ji)時(shi)采(cai)取(qu)措(cuo)施(shi),當(dang)螺(luo)紋(wen)牙(ya)頂(ding)未(wei)尖(jian)時(shi),增(zeng)加(jia)刀(dao)的(de)切(qie)入(ru)量(liang)反(fan)而(er)會(hui)使(shi)螺(luo)紋(wen)大(da)徑(jing)增(zeng)大(da),增(zeng)大(da)量(liang)視(shi)材(cai)料(liao)塑(su)性(xing)而(er)定(ding),當(dang)牙(ya)頂(ding)已(yi)被(bei)削(xue)尖(jian)時(shi)增(zeng)加(jia)刀(dao)的(de)切(qie)入(ru)量(liang)則(ze)大(da)徑(jing)成(cheng)比(bi)例(li)減(jian)小(xiao),根(gen)據(ju)這(zhe)一(yi)特(te)點(dian)要(yao)正(zheng)確(que)對(dui)待(dai)螺(luo)紋(wen)的(de)切(qie)入(ru)量(liang),防(fang)止(zhi)報(bao)廢(fei)。